Our Services

Over 35 years of engineering excellence, GES delivers end to end gearbox services. From German verified calculations and precision CNC manufacturing to predictive monitoring and full refurbishment. Backed by ISO 9001:2015 and a 30+ year track record in heavy industries.

Design & Engineering

GES gear drives are engineered using advanced design and analysis software to ensure superior performance, reliability, and long service life. Gear calculations are performed using the renowned HEXAGON GmbH German gear calculation software, while SOLIDWORKS® 3D CAD is used to create, simulate, and analyze gearbox designs, enabling precise stress evaluation and optimized mechanical strength for maximum efficiency and durability.

Solidworks 3D CAD Modelling

Full mechanical assembly with interference checking, FEA stress analysis and exploded views for manufacturing documentation.

German ZAR Gear Software

Industry-standard gear calculation for tooth root fatigue fracture and surface pitting with lifetime expectancy output curves.

Lifetime Expectancy Analysis

Every gear set is validated for infinite life at design torque tF and tH lifetime outputs reviewed before production release.

Precision Manufacturing

GES manufactures standard and custom gear drives to meet diverse industrial requirements. When technical data is unavailable, our engineering team applies reverse engineering techniques to reproduce and upgrade gearbox components while maintaining original performance specifications.

Manufactured to ISO certified quality standards, GES gear drives utilize premium imported steels from Germany, the UK, and Korea to ensure exceptional durability, efficiency, and reliability. Combined with advanced manufacturing processes and stringent quality control, our gear drives deliver dependable performance in demanding industrial applications.

Extensive Monitoring

GES employs vibration scanning technology to predict accuracy and running conditions of gearboxes while in operation. We conduct monitoring on a regular basis and provide analysis reports recommending preventive maintenance actions to avoid machine downtime due to gearbox failure.

Refurbishment & Repair

With over 28 years of experience, Gleason Engineering Service (GES) specializes in the repair, refurbishment, and servicing of industrial gear drives from leading manufacturers worldwide. Our expertise covers troubleshooting, consultation, inspection, overhauling, and replacement of damaged gear internals, helping customers restore performance, reduce downtime, and extend equipment life.

Troubleshooting

Root cause analysis and on-site diagnosis of gear failure modes.

Overhauling

Full teardown, inspection, cleaning and reassembly to OEM spec.

Reverse Engineering

Measurement and re-manufacture of obsolete internals and gears.

NDE Inspection

Non-destructive examination of gear teeth, shafts and housings.

Heavy industry across all sectors

GES gear drives and services operate in some of the most demanding environments in Malaysian and regional industry.

Steel Mill

Mill gears, pinion stands and gear couplings for steel rolling mills.

Cement Mill

Girth gears, pinion assemblies and forged gears for kilns and mills.

Wind Mill

Slewing bearings and gear sets for wind turbine systems.

Power Plant

Heavy-duty gearboxes and couplings for power generation equipment.

Automotive Industry

Precision gears for vehicle drivetrain and transmission systems.

Engine Gear

Custom gear solutions for industrial engine and mechanical systems.

Mining

Gear sets for coal pulverisers, conveyors and hoisting equipment.

Defense Industry

High-reliability gear components for military-grade applications.

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